How to make the domestic bearing industry in the fierce competition in the market continues to develop, improve product quality, develop new potential markets and increase bearing products in the international market share and competitiveness , is the domestic bearing industry urgent problem. Japan is a precision bearing manufacturing powerhouse in product development, design and manufacturing, technology, product quality and production equipment, etc. were walking in the forefront of the world .
To further understanding of Japanese bearings production, market situation , recently, the mayor of Kobe, Japan should be invited by the China Machinery Industry Federation, Planning and Marketing Department and the China International Trade Promotion Committee Machinery Industry Branch of China Bearing Industry jointly organized delegation was recently to Japan for a 10- day visit was a complete success. Delegation was led by Deputy Secretary-General of China Machinery Industry Federation, headed Song Xiaogang , China Machinery Industry Federation, the Ministry of Planning and marketing consultant , senior expert Sunzhen Bin Chinese bearing industry as a consultant , members of the delegation from the China Bearing Industry Association , Harbin Bearing Group Corporation, Luoyang bearing Group Co., Ltd. , Chongqing Changjiang bearing industrial Co., Ltd. , Zhejiang Xinchang West McCormick bearing Co., Ltd. Nanan bearing Co. , Ltd. and other 13 units of 24 members.
Delegation visits Japan bearing manufacturer , the Japanese companies have adopted advanced production technology frequency deep feelings . After returning home, will soon be part of the technical and management methods applied to their own businesses. Through the two sides bearing communication between business leaders and exchanges to further promote the Sino-Japanese trade between enterprises work .
Members of the delegation that visited the Japanese bearings production and operation has the following characteristics :
An advanced technology and equipment , product manufacturing level, dual high efficiency
Japanese companies into the production plant , rows of neatly stacked equipment , motor roar, very few workers in the workshop operation . Of the large volume of standard bearing , basically each responsible for one ~ two production lines. From the part on the material , installation card , processing, testing to the cleaning , assembly, oiling , packaging and a series of processing procedures , relies entirely on high-precision high- automation equipment complete , advanced processing and testing techniques , such as adaptive grinding technology, online measurement technology, fault diagnosis technology has been widely used , thus reducing the human factors of product quality failure, and the work efficiency is very high. Another example is the Japanese bearing ball bearing grinding production line automatic two different models , one for the grinding process of automatic wire processing equipment , an automatic line outside the ring a total of 18 sets of equipment, one person in two autoline . 6200 Ultra line grinding beat 4.8 seconds / parts, auto shop a total of 8 lines by four left unattended , monthly 1,000,000 sets. Another mill installed automatic line consists of 27 pieces of equipment , only 2 left unattended , monthly production 400,000 units.
Second, the creation of specialized production patterns and to maintain quality brand
Japanese bearings production is mainly heat treatment , grinding and machining processes , assembly processes. All roughing operations and purchased all the parts , and each part has 2 ~ 3 business, the company supplied . This specialization pattern of production in order to create a good efficiency, labor productivity per person up to 300 million yuan. Whether NSK or NTN, the reason why the world-famous , no doubt is due to quality of sake. Ultra- precision requirements of the customer , they have always responded with the highest reliability. They advocate the production of standardized global production bases , NSK ball bearings nearly half of the brand in the overseas factories , the same can be maintained with the Japanese domestic production of the same level of quality . Because of this, as the leader of the bearing NSK, NTN products , always synchronized with the eras most cutting-edge technology together .
Third, adjust the industrial structure, to meet market demand
Japanese bearing companies in restructuring , changing marketing strategies, changes blindly attacking advance and retreat . Its strategic features are: implementing off, stop, and, turn , and optimized. Expand the advantages of product markets, shrinking weak market. General Bearing to high-volume , low-cost reorientation ; many varieties of small quantities of bearing products to the cell reorientation . Japanese enterprises attach importance to product development, the economy without borders premise, based on the global development strategy. Has introduced its own specialty products business , according to the users needs upfront investment made before the host of new products to meet the requirements of the host , for which won the trust of consumers around the world .
Fourth, the Japanese bearing companies focus on manufacturing technology and process development
In the delegation visit the manufacturers , companies are highly automated production and online automatic detection . But on the production line , not all devices are the most advanced , and some still 1960s or 1970s equipment, but it can and production lines together, and be able to ensure product quality , thanks to the Japanese enterprises attach importance to production technologies. Most business delegation visited the production plant, but the technical development department has a strong development capability , the focus on new product development, but also focus on production technology and process development and innovation , thus ensuring product quality.
After that the delegation visited the following items for domestic enterprises learn production techniques :
1 , the bearing and the bearing assembly automatic grinding line technology .
2 , bearing automatic line -line automatic clinical testing technology .
3 , precision steel ball manufacturing process and testing technology .
4 , heat treatment production line array technology material automatically .
5 , ball bearings double end grinder , the outer sleeve grinding technology .
6, CBN abrasive use of technology.
Through this study tour delegation to appreciate , although the total production from the bearing and production systems perspective, China has become second only to Japan , the United States and Germany, the world s largest producer of bearings , but product development, product quality and production levels manufacturing scale , Chinas production of power , compared with the bearing still a big gap . Chinese enterprises should strengthen cooperation with Japanese companies , especially SMEs, and technical cooperation, the Japanese companies technical, financial and management strengths and our marketing, human resources combine the advantages , mutual benefit and common development.
To further promote the development of Chinas bearing industry better , combined with China Machinery Industry Development Plan, fifteen members of the delegation made the following recommendations:
1 , the current is not strong bearing industry large enterprises , small businesses are not designed , less interconnected between enterprises loose state , into the larger enterprise strong, small ones specifically , between enterprises to small and great , a small Bao Dai s rational combination of conditions .
2 , the bearing internal organizational structure to achieve from the olive to dumbbell change.
3 , bearing corporate capital structure consists of emphasis on the status of state-owned capital into public -funded , coordinated development of private enterprise diversification .
4, the bearing structure consists of many low-end bearings , plain bearings products and more into a high-quality bearing products, all bearing the physical quality to be close to or reached the international famous brand bearing level ; by the emphasis on the final product , emphasis on tangible products , while focusing into intermediate products , emphasis on value-added services .
5 , accelerate the pace of technological progress , improve enterprise technological innovation ability , valve trading network of the existing fleet backward mode of production , into a wire production.
6 , promote specialized production system construction, improve labor productivity, reduce production costs. Pump trading network companies to lean body , separation auxiliary ; adhere finishing included, roughing out , finished , including , parts outside of the bearing production specialization development.
7 , to accelerate the pace of international economic and technical cooperation with foreign countries to strengthen . Encourage qualified enterprises in foreign construction plant bearing points .
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